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There are end users who will struggle to cut aluminium plate. As a general rule of thumb here, any high performance utensil for wood could cut this metal too. Even here however, exceptions exist. Let’s begin with some of the best tools that will work for the majority of applications. Then, we want to explore some more tools that will work for particular scenarios.
Band saws
These saws naturally make the list, but they are not always going to be the perfect utensil. They are better off for plates that are half an inch or thicker.
Whilst cutting aluminium with a band saw, you will want to turn the blade speed up to 250 feet per minute. If you have a saw that comes with variable speeds, simply consult the chart. Normally, it is a matter of moving a belt to a pulley of a different size.
As for blades, you will need to ensure that there is enough space between the teeth. The designation for spacing here is TPI (teeth per inch). The preference when cutting thick aluminium plates is 10-14.
The thing to remember is if you have a tooth pitch that is too fine, there is a great danger of the aluminium chips clogging the blade. When the pitch is too coarse, cutting is going to be slower. This is because there aren’t as many teeth to remove material.
Whatever the case, the primary issue you will want to avoid is blade clogging. Ensure you use a light oil or coolant to lubricate the cutting and stop the chips from ruining your blade. Contact us if you require 5754 aluminium sawn plate.
Circular saws
This is a very fast option and leaves behind a nice, clean cut if you are able to hold everything steady. There are key safety issues to factor in here though.
To begin with, you should clamp the plate down if possible. C-clamps capable of holding aluminium on a table are a good way to steady everything. You may want to place a couple of wood blocks and sandwich them in between the plate and table to avoid slicing it.
The chips here also come out extremely hard and fast. Thus, safety glasses may not be enough. Instead, you might need a full face mask. Gloves can be a great idea as well. Welding gloves can work due to how sharp aluminium can get.
As for the blades, use something that has carbide teeth. Normally, circular saw blades for non-ferrous metals like aluminium come with a lot of teeth. This will enable you to keep the saw steady.
You will certainly want to pick some lubricant up here too. If you don’t employ any, the saw will probably plug up and ruin your blade.
Reciprocating or jig saws
The circular saw is definitely good for straight cuts, but curves are a different affair. Depending on how tight said curves are, either a jig or recip saw will be the utensil for you. Both have advantages and disadvantages. The recip comes with more power and a longer stroke, meaning it will cut faster. With the jig saw, it can make tighter turns. When using one on a thinner plate, it is very possible to achieve a straighter cut. They don’t work as well for thicker plates however.
Start doing business with us if you need 5754 aluminium sawn plate
At Brindley Metals, we are consistent with both the quality of our items and delivery services. We always aim to deliver orders as quickly as possible. In some instances, it is even possible for us to do same-day deliveries. Furthermore, our team members are always able to provide top tier knowledge and advice.
So, if you need 5754 aluminium sawn plate, please let us know. We ensure it has been cut effectively.