We are metal specialists. It is our job to supply a wide range of metals and final parts or products. This includes titanium grade 5 (6AL4V) round bar, plate/sheet, and more. Our team has built a reputation for being very reliable and quick. Whatever it is you are after, we will provide you with an easy way of obtaining it.
During the designing stage of sheet metal components, engineers often face many obstacles. This influences how the model’s turn out. In your models, it is essential to avoid these mistakes. To help, we are going to supply further insight into a few common errors. We will go over how to rectify them as well.
Features near bend lines
Our first mistake is placing sheet metal part features near the bend lines. Examples of these include holes and tabs. Many recommend that you follow the 4T rule. What this means is you need to keep features at a minimum of 4x the material’s thickness away from your bend lines. To give an example, provide your feature with at least 0.200 inches if the quote says to use 0.050 inches of metal. Such an allowance prevents awkward deformities on metal sheet parts.
Including hardware specs in CAD files
Don’t neglect to include every detail of the hardware specs within the CAD file. If you do, it can cause longer lead times in sheet metal manufacturing. Such specs can range from the flush-head stud to the specific kind of self-clinching nut. When you provide full details, you will get precisely what you want on the part. Furthermore, it saves time and the hassle of making choices on your behalf.
Selecting the wrong kind of sheet metal for your projects
Choosing the proper material is critical. Whilst designing, think about the type of setting your metal part will face when it is complete. For example, it would simply be a waste if you choose components created from unfinished steel whose installation is a marine, salty setting.
Some factors to consider when picking the right metal sheet include cosmetic look and wear resistance. You may also want to look at manufacturability, conductivity for electrical projects, and corrosion protection. Speak to us if you need titanium grade 5 (6AL4V) round bar, plate/sheet items.
Pick the right finishing
Sheet metal part finishes primarily serve two functions. For one thing, they safeguard the product. Secondly, they increase the part’s aesthetics. Some will only do one or the other. But, there are options that can do both.
Aesthetic finishes can emphasise the looks with no impact on corrosion prevention. One good example would be silk screening that adds texts and images without improving protection.
Powder coating is a good example of a finish that can improve the looks and safeguard the metal. Anodising makes the metallic colour of a part pop out while protecting it at the same time.
Keep weld design requirements realistic
It is recommended that you design your welds to be completed on the outside of your sheet metal part. This sounds more realistic than attempting to weld within a box. Your torch needs to be able to access the seam for welding to happen. Furthermore, metal melts when exposed to high temperatures. So, there is a minimum metal thickness of 0.040 inches to stop creating a molten metal mess.
Don’t forget about the U-channel strength
Engineers frequently fail to think about the U-channel strength based on material strength. This dictates the ease of bendability. You should keep a 2:1 width-to-height ratio for the design. Such a strategy works nicely alongside available broader tooling. You may need narrower channels for sheet metal components. If so, think about a welded or riveted assembly.
Obtaining the perfect perpendicular sheet metal part corners
When bending sheet metal components in press brakes, they don’t form to a perfect 90º angle. Instead, the tool produces a round tip that possesses a radius at the bend. To acquire the bend radius, you should measure the bent length’s area and divide it by two. What this figure does is define the tools for making the bend. If the size of the curve is significant, it is necessary to quote the value. One great tip in minimising costs is sticking to radius for every bend.
Choose titanium grade 5 (6AL4V) round bar, plate/sheet, and more
At Brindley Metals, we have worked hard to become specialists in our field. Clients constantly find our approach to business to be efficient, friendly, and fast. There is no minimum order here. Moreover, all our merchandise is competitively price and we can arrange all kinds of useful services.
So, if you are after titanium grade 5 (6AL4V) round bar, plate/sheet, or other goods, come to us. We can help you order the best materials.